Troubleshooting vs Maintenance
Troubleshooting:
- Logical, systematic search for the source of a problem
- Helps to identify the cause(s) of a problem with a view to correcting it
- Works usually by the process of elimination
Maintenance:
- Activities carried out in order to preserve the operational status and life of an asset (equipment)
- Does not necessarily extend the life of an asset; but lack of it can reduce the asset’s life
- Basically two types: Preventive and Corrective Maintenance
- Preventive Maintenance: Activities that help to detect and prevent failures before they occur or before they develop into major defects.
- Corrective Maintenance: carried out to correct a fault so that a failed equipment can be restored to normal operational status
Maintenance Planning
- Starts before instrument purchase
- Critical factor in the choice of instrument model to be purchased are the instrument configuration and the instrument vendor
- Overall goal is ease of maintenance and low cost of ownership without compromising the quality of data required from the instrument
Maintenance Planning: Before Instrument Purchase
- Instrument type, model, and configuration
- Stage of instrument model in manufacturer’s support’s life span
- Availability of adequate and responsive local technical support
- Ease of access to critical instrument parts and consumables
- Local availability/ease of access to high quality reagents, gases etc mandatory for instrument’s operation
- User Training : local or overseas
- Environmental Conditions: Power, temperature, humidity, bench availability, location in the lab
Maintenance Planning: During Installation & Commissioning
- Proper instrument installation
- Installation Qualification
- System Suitability Testing
- User’s Familiarization/Training
- Appropriate documentation: Manuals, reports, lists, etc
Maintenance Planning: After Installation
- Develop SOP
- Develop list of critical spares and consumables and stocking programme
- Develop and setup an Instruments Replacement Schedule
- Develop a planned maintenance programme
- Implement, Review, Take remedial actions, Implement.